We all know that VWs like to mark their spot with the odd drip of oil but when the clutch starts slipping and a billow of smoke is chasing you up the dual carriageway, you know that its time to change the flywheel oil seal.
This is exactly what happened to me with my temporary loan engine. Me and the other half decided to go out for an evening drive in the Beetle. It was going well 'till I pulled off a roundabout and the revs were going high without much acceleration. A glance in the rear view helped me produce a small packet in my under-garments and I swiftly pulled the Bug onto the hard shoulder.
I was slightly relived to find it wasn't on fire. However the oil was trickling from the flywheel area which means one thing - flywheel oil seal. The reason it was smoking was thanks to the oil splashing up onto the exhaust.
We limped the car home and put it to bed. I can only apologise for smoking out the cycle rally occurring our entire route home!
Armed with a new flywheel oil seal from Machine7, my mate Simon and I got the engine out in double quick time (despite the incredibly tight fit in the engine bay) before using his torque master to get the flywheel off. That tool is amazing!
We cleaned the whole lot up with a can of 3-in-One heavy duty degreaser (that stuff is a God-send) and proceeded to swap the oil seal over.
With this done we put the flywheel back on and carefully offered the engine up to the gearbox trying not to scratch any paint.
At this point it got very dark so we will have to finish putting the carbs, exhaust, valance and bumper back on tomorrow.
Provided we get it done in time it's the Beetles MOT on Saturday. Fingers crossed eh?

Jon's previous posts:
Fuchs
Wheels
Black
Widow Spider
Notek
Spotlight
Ragtop
Day
MoT
time
VW Oil rush
Engine
tune up
Ragtop
gets a new home
Ragtop
Beetle replica
Ragtop
rebuild video
Snapped
by Beaker
The
first MoT
BRM
Wheel detailing
Drive
your VW to work
First
drive
Project
update
61
Ragtop Update
TMI
door cards
Dropped
spindles
Full
steam ahead
Project
'61 is getting there
Ragtop
now in paint
Ragtop
mechanism
Care package
Shock
install: The last phase
Shock
install: Trials and tribulations
TMI
seat covers go on
TMI
seatcovers arrive
Front
end adjustment
Suspension
parts
Narrowed
beam
VW
gearbox
Pistons
Gearbox
clean up
Floorpan
detailing
New
parts for the '61
NOS
mirror
Chassis
strip down
Off
to the painters
First
coat of primer
New
number plates
Body
stripping
Weekend
work
The
sanding begins
What's
in the box?
On
the night shift
Body
prep
Body
seperation
Photos
Ragtop
resto photos part 1
Ragtop
resto photos part 2
Ragtop
resto photos part 3



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esskaypolymers
January 30 10:28
Esskay Polymers is a manufacturer of moulded and extruded rubber products such as O-rings, rubber washers, rubber oil seals, rubber bellows, rubber coupling & guide way wipers.